BPCL

Our Comprehensive Lubrication Survey assesses your plant machinery’s lubrication needs, identifies all lubrication points within the facility, and determines the appropriate lubricants for each. The insights gathered during the survey are specific to your operations, enabling tailored recommendations for implementing a proactive lubrication program. By Lubrication Survey, we aim to enhance equipment reliability, reduce operating costs, extend the drain intervals, and minimise downtime. By enhancing equipment reliability, we help industries achieve sustainable production goals while lowering maintenance costs. Companies facing operational challenges or aiming to optimise their lubrication practices often benefit from this service.

• Pre-Survey Preparation
  • The expert team reviews the industry's lubrication records, maintenance schedules, and equipment lists to understand the scope of the survey
  • Identify critical machinery and equipment that require special attention during the survey
  • Coordinate with the maintenance department to schedule access to machinery and equipment
• On-Site Assessment
  • Conduct a plant walkthrough to inspect all machinery and lubrication points.
  • Record equipment details (make, model, operating conditions, and environment).
  • Identify lubrication methods (manual, automatic, centralised systems).
  • Check current lubricants in use and verify their suitability.
  • Assess lubrication practices, including intervals, quantities, and procedures
• Data Collection and Analysis
  • Document lubrication points, lubricant types, and application methods.
  • Recommend equipment for condition monitoring
  • Identify contamination sources, improper storage, or cross-contamination risks
• Recommendations
  • Compare findings with OEM recommendations and industry best practices.
  • Suggest optimised lubrication schedules, correct lubricants, and application methods.
  • Recommend improvements in storage, handling, and dispensing of lubricants.
  • Propose training programs for maintenance teams on lubrication best practices
• Report Preparation and Presentation
  • Compile a detailed report with findings, analysis, and recommendations.
  • Present findings to plant personnel and management